Shopfloor Management

Transparent production for efficiency-enhancing decisions

All functions for the permanent optimization of current production

Benefits at a glance:

Higher transparency and identification of optimization potential – locally and globally

Targeted error detection thanks to the analysis of historic/agglomerated data

Automated service messages to technicians based on freely configurable limit values

Applications of the Shopfloor Management Package in detail

Global Production Overview

In global manufacturing, identical products are often manufactured at different locations worldwide. The Global Production Overview application provides a quick overview, as well as a comparison of standardized key figures. Number of units, degree of utilization, failure rate, OEE and much more – a total of eleven KPIs can be compared across different locations by production and plant managers. Sorted by business area, product group or location and limited to selectable time periods, the current status of the key figures can be displayed clearly in map or tabular form, all the way down to the line level.

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Line KPI

If the reasons for inadequate line performance are unknown, the Line KPI application helps. It identifies the greatest potential for optimization of production lines on a machine basis. This makes it possible to initiate targeted improvement measures and to increase overall effectiveness.

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Line Bottleneck Detection

The Line Bottleneck Detection application can be used to detect bottlenecks and irregularities in production lines to prevent production delays. The production line is equipped with sensors and provides the application with permanently updated production data. This data is made available to the employees in the form of heat maps on any mobile device.

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Error Statistics

Malfunctions or breakdowns of machines or stations occur again and again during production. To prevent this from happening in the long term, the Error Statistics application not only detects sources of error, but also compiles the data according to location, duration and frequency. This reduces downtimes and increases production efficiency.

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Ticket Management

In the event of error messages, machine malfunctions and maintenance work, production managers must ensure that the appropriate technician is on site as quickly as possible. With the Ticket Management application, they have the optimal tool: machine operators and maintenance staff receive service messages depending on their qualifications, enabling them to react faster and more specifically.

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Transparent production for efficiency-enhancing decisions

Whether you are a CEO looking for a complete overview of production performance and the largest areas of optimization, or a production manager who needs a selective view of the optimizations that can be implemented in day-to-day business – the Shopfloor Management package makes ongoing production transparent.

In the global production network, a large number of standardized KPI can be compared and sorted according to business area, product group or plants across sites and in near real time. The analysis of bottlenecks, malfunctions or insufficient performance can be adjusted to the required level of detail for each individual user. In addition, service messages based on freely configurable limit values can be directly assigned to the technician qualified for the respective task.