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Bosch Connected Industry
Transparent production for efficiency-enhancing decisions

Shopfloor Management

Transparent production for efficiency-enhancing decisions

All functions for the permanent optimization of current production

Benefits at a glance:

Identification of optimization potential – from the single machine to the line

Targeted error detection thanks to the analysis of historic/agglomerated data

Automated service messages to technicians based on freely configurable limit values

Applications of the Shopfloor Management Package in detail

Line KPI

Line KPI

If the reasons for inadequate line performance are unknown, the Line KPI application helps. It identifies the greatest potential for optimization of production lines on a machine basis. This makes it possible to initiate targeted improvement measures and to increase overall effectiveness.

Line Bottleneck Detection

Line Bottleneck Detection

The Line Bottleneck Detection application can be used to detect bottlenecks and irregularities in production lines to prevent production delays. The production line is equipped with sensors and provides the application with permanently updated production data. This data is made available to the employees in the form of heat maps on any mobile device.

Error Statistics

Error Statistics

Malfunctions or breakdowns of machines or stations occur again and again during production. To prevent this from happening in the long term, the Error Statistics application not only detects sources of error, but also compiles the data according to location, duration and frequency. This reduces downtimes and increases production efficiency.

Ticket Management

Ticket Management

In the event of error messages, machine malfunctions and maintenance work, production managers must ensure that the appropriate technician is on site as quickly as possible. With the Ticket Management application, they have the optimal tool: machine operators and maintenance staff receive service messages depending on their qualifications, enabling them to react faster and more specifically.

Transparent production for efficiency-enhancing decisions

Whether you are a CEO looking for a complete overview of production performance and the largest areas of optimization, or a production manager who needs a selective view of the optimizations that can be implemented in day-to-day business – the Shopfloor Management package makes ongoing production transparent.

The analysis of bottlenecks, malfunctions or insufficient performance can be adjusted to the required level of detail for each individual user. In addition, service messages based on freely configurable limit values can be directly assigned to the technician qualified for the respective task.

Use cases Shopfloor Management

Line KPI

Key figures at any time

More transparency for optimal OEE

Ensure quality, adhere to delivery times, improve processes – Line KPI ensures problem-free production

Important parameters at a glance

The number of items, rejects, maintenance work - efficient manufacturing processes are based on various parameters that require problem-free monitoring. This is the only way to effectively prevent delays in production and delivery. Line KPI helps to keep an eye on the process data for all the assembly systems, to quickly identify faulty processes and to counteract the loss of effectiveness in a targeted manner – at both the system as well as the line level.

Line Bottleneck Detection

Tracking down bottlenecks

Effectively bypass production stops

Find production jams, eliminate them promptly - and understand the causes

Easily detect deviations

If manufacturing processes stall, then this quickly affects the entire production process. Quick action is then required to make up for lost time – and to sustainably improve the production as such. Line Bottleneck Detection is the ideal tool for this: This solution identifies bottlenecks within the line and reveals deviations from the planned production processes. Thanks to precise error analysis, countermeasures can be taken promptly - and production losses can be effectively prevented.

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