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Bosch Connected Industry

Nexeed Production Performance Manager

Nexeed Production Performance Manager

The Industry 4.0 software solution for systematic production improvement

Nexeed Production Performance Manager

The Nexeed Production Performance Manager is the Industry 4.0 software solution for systematic production improvement. The software helps quality and maintenance management associates in decision-making and thus makes their everyday work easier. Individual modules aid in this process with functions that are specific to certain areas, such as predictive maintenance or real-time process monitoring.

The Nexeed Production Performance Manager harmonizes various pieces of production data. The software can extract customized information from this data and apply production knowledge automatically. The processed information is made available to the user directly for specific purposes. Consequently, response times can be shortened, faults can be prevented, tasks can be clearly assigned and newly acquired information can be constantly accessible.

A software solution with a full service package

The human being as the user is at the center of this software solution. In addition to the software solution, the corresponding service has also been customized to the demands of the user: Depending on demand, customers can receive a use case consultation. Starter kits offer support in the simple introduction to the new software. Bosch can even take on the installation and operation (hosting) if desired. After installation, Bosch experts assist customers through comprehensive support and train associates so that they can work with the new system quickly and without problems.

The Nexeed Production Performance Manager operates as a stand-alone solution. Thanks to its open interfaces, it can also be combined with other solutions, e.g. as an MES extension. Customers benefit from the steadily growing ecosystem and the open Industry 4.0 standard Production Performance Management Protocol, off ering fast and easy machine connectivity.

Possible applications in detail

Condition Monitoring

Condition Monitoring

For the plant manager, it's the big picture that counts: He needs an up-to-date overview of the condition of all machines as well as up-to-date analyses at all times. Condition monitoring, meaning the permanent recording of machine states by measuring physical variables, forms the basis of the Nexeed Production Performance Manager. Production and machine data is collected and harmonized centrally and can be retrieved on any terminal. This makes it possible to both easily monitor and systematically optimize production.

Live process data analysis

Live process data analysis

Process and quality engineers want a transparent, fault-free and continuous process that ensures products of impeccable quality. The focus of their attention is therefore on the process and the product. The machines themselves are of secondary importance. Deviations and rejects should be reduced to a minimum so that production is as efficient as possible. The Process Quality Module can be used to monitor and document process data in real time. This transparency helps you keep an eye on quality at all times and thus improve the cost-effectiveness of production.

Predictive maintenance

Predictive maintenance

For maintenance technicians, work used to start with a report of a machine failure - in the networked factory, predictive maintenance ensures that it doesn't even come to this in the first place. With the Nexeed Production Performance Manager, he has a powerful and easy-to-use tool at his fingertips that he can use to detect and remedy possible machine downtimes at an early stage. For example, the system warns the maintenance technician early if a motor is about to overheat or if parts of a system show signs of wear.

Industry 4.0 general-purpose tool

Industry 4.0 general-purpose tool

The factory of today must be controlled with a focus on the future. The task of the Industry 4.0 coordinator is to set the course for future challenges, for example by choosing open, versatile and upgradeable software. The Nexeed Production Performance Manager is an Industry 4.0 tool that can already be used universally within production. With open interfaces, a very high level of connectivity and modular expandability, the software will continue to provide full flexibility in the future as well

The Nexeed Production Performance Manager in Action

Ensuring the planned production and increase in efficiency for repair orders.

Application example at OSRAM

Bosch and OSRAM have networked more than 80 different machines of different ages at the OSRAM plant in Berlin. At the plant for xenon vehicle lamps, there is now an "OSRAM ticket manager" with which OSRAM supports its associates on the way to digital, flexible production. The core technological element is the Nexeed Production Performance Manager.

Overview of Nexeed Production Performance Manager advantages

For the systematic and sustainable optimization of production

Full transparency

Machine and process data available live at any time

Bosch-IC-GesteigerteAgilität

Increased efficiency

Concentration on value-additive activities thanks to optimized digital processes

Reduced spending

Lower costs thanks to systematic production improvement